Flexo printing is suitable for any type of material, including plastic, metallic films and cellophane. The … . The anilox roll spreads the ink on the printing plate. Flexographic printing requires an initial setup cost. Similarities and Differences of Flexo Printing vs. Litho Printing Both flexo and litho printing are conventional bulk printing methods that use printing plates, and both methods can be cost-effective for more basic large print runs. To print the substrate, the rubber plate is transferred to it. However, Litho is great for big printing projects, so the unit cost will decrease as the project quantity increases. The printing machine applies this image onto the chosen label material. Litho printing is most effective on flat paper and cardboard. Unlike litho printing, flexo plates can be reused. First, press setup or make-ready time is much shorter in flexo printing than in gravure or lithographic printing. Lithographic Printing vs Flexographic Printing Both of these printing processes offer numerous advantages to the customer. Flexographic printing, or flexo, is a relief printing technique similar to letterpress that employs rubber or soft plastic plates, a simple inking system and fast drying inks. Flexographic printing. Procure Live Flexographic printing, also known as Offset printing, is a method of printing that uses flexible printing plates made of rubber or plastic. The direct printing process uses flexographic, or “flexo”, technology, and is ideal for clients that have settled on a design and would like to keep their custom printing plates for a longer period of time. Seller App – Android, Tel: +91 80 8000 4646 Purchasing a flexo printing machine is a little like buying a car. Then, the substrate runs between the print roller and an impression cylinder. A partially immersed ink roller applies ink to an anilox roll, which is covered in thousands of little cups or wells that distribute ink in a uniform thickness. Unlike litho printing, flexo plates can be reused. Offset lithographic printing works best on flat media and in large runs. Factors like budget at hand, time constraints, quality of the print, and how boxes are going to be used – shipping or retail come into play. However, while printing boxes, the procedure is not direct. , we need then in bulk. Litho printing is most effective on flat paper and cardboard. In addition, lithographic printing for boxes also means higher cost. It can also print on plastics, metallic films, cellophane, paper, and even on corrugated surfaces. Required fields are marked *, Bizongo.com In its basic state, lithography takes advantage of the immiscibility of oil and water. There are also some … Compatible with both water-based as well as oil-based inks. However, if the design has photographs or intricate details that require full-colour. Flexography offers a reduced production cost, but much higher setup. Tech@Bizongo The majority of newspapers, magazines and books are printed using offset litho. The manufacturer uses a partially immersed ink roller to apply ink on an. This printing technique allows a lot of flexibility with label material. A corrugated box does not need to be standard/boring. Flexographic printing has extremely high press speeds and is […] Knowing the key differences between the two will help you decide which process is right for your print job, especially if you're looking to print flyers and leafletsin large numbers. Lithography is used for anything that needs vibrant colours and is printed in large quantities. Preparing for litho printing costs little. Often, the print takes on wear and tear, as it is printed on a paper surface. While lithographic printing dominated the market for most of the 20th century, flexo printing has increased in popularity. Artwork Flow This gives the boxes glossy and premium finish. Palmer holds a Bachelor of Arts degree in writing and studio art from Beloit College in Beloit, Wis. Hemera Technologies/AbleStock.com/Getty Images. Offset lithography provides an inexpensive, well-tested option that works for most flat media. Most major book and magazine publishers use this method. The ink is first applied on the printing plate and then, from the printing plate to a rubber blanket. 4 Disadvantages of Flexography. email@example.com. As the name suggests, flexo printing utilises flexible plates for a rotary printing process. Second, flexo presses generally use low-viscosity, fast-drying inks. The manufacturer uses the anilox to distribute the ink on the flexo printing plate uniformly. Flexible – not limited to paper, can print on a variety of surfaces. Flexographic printing equipment are quite complex in nature with a number of integral systems built into the process. Not advanced enough to produce complicated and extensive artwork. Finally, the press feeds the substrate through a dryer to prevent smudging. Customer Stories Factors like budget at hand, time constraints, quality of the print, and how boxes are going to be used – shipping or retail come into play. Litho printing works best on flat cardboard packaging and paper. Lithography printing also uses a printing plate. We can all agree that flexography (or flexo/flexographic printing) is a direct-impression print method. It has a faster startup time and can print using a wide variety of ink on almost any substrate. Develop Plus, Partner Hub The good news is that the disadvantages are not many, which is among the reasons why it is popular. Modern lithographic printing uses an offset process. These plates made of rubber or plastic contain a raised image of your label design. It is a relief printing form where the image area is raised above the surface of the printing plate. So, if you are ordering custom corrugated box, then here is a guide to solving the flexography vs lithography confusion. The print takes on wear and tear, as it is printed on a paper surface. Flexographic printing works on a wider range of substrates, including non-flat media. That inked image is subsequently transferred (or offset) from the plate to a rubber blanket and then to the printing surface. Each color is a separate print plate that must be purchased, and factored into the price of your packaging job. Right after the Gutenberg Press popularized movable type back in the 15th century, letterpress had been the predominant printing technique for five centuries. prints, then go ahead with lithographic printing. Think back to the old Inkjet printers we used to have. Flexography and lithography produce high-volume, reliable prints. When to Go the Litho Printing Route If your media is mostly flat, litho printing may be the way to go. Generally it is limited to six stations or colours CMYK and 2 specials. The ink is first applied on the printing plate and then, from the printing plate to a rubber blanket. Yes, product packaging is meant to protect the product, but it does so much more than that. Xiaomi’s Mi Band Review: Is the packaging fit enough? The manufacturer uses the anilox to distribute the ink on the flexo printing plate uniformly. Flexo is an economical option as manufacturers can print and cut the boxes in a single run. Flexographic printing, or Flexo, is a technique for bulk printing using flexible relief plates. Seller App – iOS It does indeed use a metal plate. About Us Plates. If your business needs speed and efficiency in terms of box production then selecting the flexo process is well suited to your needs. However, if the design has photographs or intricate details that require full-colour prints, then go ahead with lithographic printing. His purpose was to find a cheap way of publishing theatrical works. Thank In offset lithography a printing plate, which is most often made from aluminum, contains an image of the content that needs to be printed. requires an initial setup cost. you so much. Oh my goodness! If it is minimalistic with bright solid colours, then flexographic will be the ideal choice. If it is minimalistic with bright solid colours, then flexographic will be the ideal choice. Manufacturers use these printing techniques to produce packaging, maps, books and most other printed paper materials. It also uses more ink. For custom printing, flexographic vs lithographic is an age-old debate, as these two are conventional methods in the printing and packaging industry.
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